Understanding the materials used to produce these products can provide a significant advantage if you run a business that relies on poly bags and packaging. 

One of poly bag production’s most critical components is polyethylene, a natural gas material. Since natural gas is the foundation for polyethylene production, fluctuations in natural gas prices can directly impact the cost of poly packaging materials.

Let’s look at the connection between natural gas and polyethylene, including the production process and insights into current market trends. Then, you’ll be equipped with information on how natural gas prices might affect your business’s packaging costs and bottom line. 

How Natural Gas Powers the Industrial Production of Polyethylene

Natural gas plays a key role in making polyethylene, which is the material used to produce poly bags and other packaging products.

Here’s a breakdown of how it works:

  1. Ethane Extraction: Natural gas contains ethane, which is separated from the gas to be used in polyethylene production.
  2. Cracking Process: The ethane is heated to very high temperatures in a process called “cracking,” which turns it into ethylene. Ethylene is the basic ingredient needed to create polyethylene.
  3. Making Polyethylene (Polymerization): The ethylene is then processed to create polyethylene through a process called polymerization. This material can then be shaped into plastic products like poly bags.

The Current State of Natural Gas Production

The United States is by far the largest natural gas producer in the world, representing almost a quarter of global production. This results from the discovery of vast natural gas reserves and advancements in extraction technologies like fracking. 

Compared to oil, natural gas offers a more streamlined and cost-effective path to manufacturing polyethylene because its primary byproducts are specifically suited to plastics.

Current Market Trends: Natural Gas & Polyethylene Pricing

Natural Gas Prices:

  • Natural gas prices in the U.S. are currently low but are projected to rise. 
  • In October 2024, the U.S. benchmark Henry Hub natural gas spot price averaged $2.20/MMBtu, reflecting lower seasonal demand and high storage inventories. 
  • Prices are expected to increase to an average of $2.90/MMBtu in 2025 due to higher liquefied natural gas (LNG) exports and sustained international demand. 
  • This 33% increase could lead to higher costs for polyethylene production. 

Natural Gas Production:

  • U.S. natural gas production remained steady throughout 2024, averaging 113 billion cubic feet per day (Bcf/d). 
  • Natural gas production is forecasted to increase by 5-6% in 2025. 

Natural Gas, Polyethylene & Your Business

As you can see, the connection between the availability of natural gas affects the production of polyethylene, which in turn affects the poly bags you use for your business.

Polyethylene is a vital resource for businesses that rely on poly bags and packaging. Whether you need flat poly bags, wicketed bags, or custom liners, the cost and availability of polyethylene directly influence your packaging budget.

Understanding these market dynamics can help you make smarter purchasing decisions. Here’s why:

  • Price Stability: If natural gas prices remain stable, the cost of polyethylene—and therefore poly bags—is less likely to see significant increases.
  • Global Supply Chain Considerations: With the U.S. leading in natural gas production, domestic polyethylene manufacturers are well-positioned to offer competitive pricing compared to international competitors.
  • Sustainability Trends: Natural gas-derived polyethylene supports efficient and eco-conscious production methods, aligning with the sustainability goals of many modern businesses.

Partner With A-Pac Manufacturing for All Your Poly Needs

At A-Pac Manufacturing, we deliver high-quality custom poly bags tailored to your needs. Whether you need flat bags, liners, or custom products, we provide cost-effective solutions and strategic support to help your business thrive. 

If you’re curious about how current market conditions might affect your business, contact the experts at A-Pac Manufacturing today. We’ll explain your options and help you find the best solution for your poly bag needs. We love working with small businesses and want to be a strategic partner to help you thrive. 

Contact us today or visit our website to explore our top-of-the-line poly bag and packaging offerings and request a free quote